Fast Changing Mold Shape Molding Machine

This fast changing mold EPS shape molding machine is not only has advantage of short changing time(only takes 10 to 20 minutes), but also is energy saving and high efficiency.

Main Feature：
Mechanical structure：
1. All templates are welded by 25/40mm high-quality Q235 steel plates, and the deformation of the templates is avoided by heat treatment and increased the strength of the equipment;
2. The structure of this machine adopts European structure, which has the function of quick mold change;
3. This quick mold change machine with steam chamber mounted on machine already,which saves the mold cost for customers. Moreover, the equipment comes with a mold quick installation trolley. When installing the mold, the customer can put the ejectors and the filling guns on the mold first, and then remove the original mold and install the new mold. The whole process only takes 15-20 minutes.
4. There is a beautiful aluminum frame on the periphery as a guardrail, and safety doors on the left and right and behind, and switches on the safety doors. As long as people enter, the machine will stop immediately, and the machine will alarm at the same time. After the machine door is closed, the machine continues to work.
Feeding system：
1. With vertical double barre; with three feeding modes: normal pressure, high pressure and vacuum, equipped with automatic material level detection and automatic replenishment of raw materials; the double barrels use disc rotating discharge; has many discharge holes. .
2. Double barrel structure, with a single barrel to feed separately, can produce products of different densities, and can realize multi-density production.
Steam system：
1. The steam pipe adopts a large diameter for air intake, and the heating speed is fast. The built-in steam dispersion structure makes the steam evenly enter the mold chamber to heat the product.
2. With PID proportional valve control,pressure gauge monitoring, and electric proportional valve controls the steam inlet pressure through chamber pressure feedback, so that the heating accuracy is high and the steam loss is reduced by 30%.
Cooling system：
1. The high-performance vacuum system and the unique spray vacuum system make the steam during cooling fully melt into the water, which greatly improves the suction efficiency of the vacuum pump, makes the vacuum negative pressure quickly form in the mold cavity, and reduced the cooling time.
Hydraulic system：
1. The hydraulic system adopts the imported Autos brand solenoid valve from Italy. The pressure control system automatically feedbacks the clamping pressure and the unlocking pressure and unlocking state, which makes the machine system stable and reliable. The system has the function of automatic switching between high, low and medium pressure, which greatly saves energy consumption.
Mold change system：
1. Changed the traditional platen fixing mold. The hydraulic one-key mold clamping and mold opening device can quickly change the mold and reduce the mold change time.
2. The mold and the trolley are fixed together in the mold installation area, and the mold is pushed into the molding machine by rail to realize quick mold change, reduce downtime and improve equipment usage time.
Electrical System：
1. The machine is controlled by PLC and touch screen, and all processes such as mold clamping - feeding - heating - heat preservation - cooling - demolding - mold opening are fully automatic.
2. The electrical components are all world-renowned brands, such as Siemens, Mitsubishi, Schneider, Omron, etc., to improve the stability of the equipment.
3. All pressure feedbacks use pressure sensors, which can control the steam pressure more accurately, make the machine more energy-saving, and at the same time improve the efficiency of the machine.
4. The quick-change molding machine adopts the top configuration. The computer adopts the world famous brand PLC and the world famous brand touch screen; the hydraulic system adopts the world famous brand hydraulic components; the valve adopts the German GEM valve; the control solenoid valve adopts the world famous brand integrated control bus; the steam and compressed air pressure and temperature control, which makes the machine run smoothly.
5. Controlled by PLC, the equipment parameters are easy to operate and easy to adjust.
Type A equipment is economical type, using domestic high-quality brand components, valves, motors, pipes, etc.
Type B equipment is high-quality type, using world-renowned brand components, valves, motors, pipes, etc.
Technical parameters：

Item	Unit	EPSSM1200F	EPSSM1400F	EPSSM1700F	EPSSM1800F	EPSSM2000F
Standard Dimensions of Mold	mm	1200×1000	1400×1200	1750×1450	1800×1600	2040×1800
Dimensions of Product	mm	1000×850	1200×1050	1550×1250	1650×1450	1850×1650
Height of Product	mm	350	350	350	350	350
Interval	mm	150-1200	200-1400	200-1400	200-1400	200-1400
Steam Inlet DN	mm	DN80	DN100	DN100	DN100	DN100
Steam Comsumption	kg/kg	（8-10T）Steam of 1T material
Cooling Water Inlet DN	mm	DN80	DN80	DN80	DN80	DN80
Cooling Water Comsumption	Kg/cycle	40-180	40-180	50-200	60-220	80-220
Compressed Air Inlet DN	mm	DN65	DN65	DN65	DN65	DN65
Compressed Air Comsumption	m3/cycle	1.2-1.5	1.2-1.8	1.5-2.5	1.6-2.8	1.8-3
Power	KW	18.5	18.5	18.5	18.5	18.5
Molding Period	s	60-100	70-130	70-130	80-140	100-180
Machine Size	mm	4400×2100×3150	4500×2300×3500	4600×2550×4000	4800×2700×4000	5000×2900×4000
Weight	kg	4200	4800	6500	7200	7000